A simulation engine that lets you test reality—before reality tests you

Use a high-fidelity simulation engine built into intelligent digital twins to explore what-if scenarios, understand system behavior, and choose actions with confidence—without disrupting live operations.

Definition

What is a simulation engine in an intelligent digital twin platform?

A simulation engine executes dynamic models of real systems to predict how assets, processes, and networks will behave under different conditions. When embedded in an intelligent digital twin, simulation runs on live, contextualized data—allowing teams to test decisions, explore scenarios, and evaluate trade-offs safely before acting in the real world.

Why offline and static models don't scale

Many organizations already simulate—but still struggle to trust the results. Common issues include:

  • Models built once and rarely updated
  • Assumptions that drift from real operating conditions
  • Simulations disconnected from live data
  • Results that can't be reused across teams or use cases
  • High effort to modify or extend scenarios

When simulation is isolated from operations, it becomes a one-off exercise. When it's embedded in a digital twin, it becomes a continuous decision tool.

From model to decision

1. Model the system

Represent assets, processes, constraints, and interactions—discrete, continuous, or hybrid.

2. Set scenarios

Define inputs such as demand, schedules, failures, weather, policies, or control strategies.

3. Run simulations

Execute scenarios at speed to observe system behavior over time.

4. Compare outcomes

Evaluate trade-offs across cost, performance, risk, service, or safety.

5. Learn and refine

Feed results back into planning, optimization, and operational workflows.

Built for complex, real-world systems

Multi-paradigm simulation

Support discrete-event, continuous, and hybrid system modeling in one engine.

Constraint-aware execution

Respect real limits: capacity, resources, schedules, physics, and policies.

Scenario management

Create, version, and compare scenarios consistently across teams.

High-performance execution

Run many simulations quickly to explore alternatives—not just one "best guess."

Tight analytics & ML integration

Combine simulation with analytics and machine learning for prediction and optimization.

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Simulation applied to real decisions

Production & operations

Test line balancing, scheduling, and throughput changes

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Supply chain & logistics

Simulate congestion, routing changes, and disruption response

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Energy & sustainability

Evaluate load shifting, peak reduction, and emissions scenarios

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Safety & emergency preparedness

Practice rare but high-impact scenarios without risk

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R&D & virtual prototyping

Explore design trade-offs and failure modes early

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Simulation that stays aligned with reality

When simulation is part of the digital twin platform:

  • Models stay synchronized with live operational data
  • Assumptions are visible, testable, and updated continuously
  • Results feed directly into analytics, prediction, and optimization
  • Insights are reusable across planning, operations, and training

Simulation becomes a living capability—not a static study.

See how twin-ready data enables this →

FAQ: Simulation engine

How accurate are the simulations?
Accuracy depends on model fidelity and data quality—and improves over time as models are validated against real outcomes.
Do we need deep simulation expertise?
No. Teams can start with guided workflows and expand complexity as needed.
Is this only for planning, or also operations?
Both. Some teams use simulation for long-term planning; others run scenarios daily to support operational decisions.
Can simulations run without perfect data?
Yes. Many scenarios explore uncertainty and ranges, not single-point forecasts.
Does this replace our existing simulation tools?
Not necessarily. The simulation engine often complements and operationalizes existing models.

Test decisions before they carry real consequences

Use simulation as a daily advantage—not a one-time exercise.